Overview Of Issues In Embroidery

Doing an excellent job at embroidery is the key to success for a thriving business however there are some embroidery problems that every professional faces. Most of these problems are inevitable but with attention to some details they can be minimized making sure they don’t affect the probability of the business. To minimize the embroidery problems, it is very necessary to address them as early as possible to reduce waste and keep customers happy. We will explore various common issues faced by embroiderer and how they can be rectified early to avoid further problems.

Issues Of Embroidery

Following are the issue that an embroiderer faces while doing embroidery design.

Bobbin Thread Issue 

A bobbin is used along with a needle to perform top and bottom stitch. For creating a flawless design, it is very important to ensure correct tension in these two threads. If the bobbin thread is loose, it will appear on the top of the embroidery interfering with the final aesthetics of the design. To avoid this problem, light weight bobbin thread can be used along with proper tension

Shredding Thread

Shredding is one of the most common problem that an embroiderer encounters.
It usually occurs near needle due to eye being too narrow in comparison to the thickness of the top thread; the friction during the process causes the shredding.
To avoid this problem, needle needs to be replaced with appropriate needle size to match the top thread.

Needle Issue

The most common problem that we ignore often is related to the needle. When the needle’s eye is not present on the front side and the scarf not facing the backside, then thread break occurs. Thread breaking also occurs by the use of the wrong placement of the hand. To avoid needle issues, check the needle before insertion and use the] titanium-coated needle preferably].

Bird Nesting

Bird nesting is the accumulation of the thread between the fabric and the needle plate which occurs due to inappropriate tension of the top thread. Bird nesting hinders the free movement of the fabric.
When you encounter bird nesting, stop the embroidery at once and take corrective measures. To avoid the issue, the tensioner knob should be tightly adjusted and fabric needs to be hooped properly.

Bending And Breaking Of Needles

The super annoying thing during the embroidery is the needle breaking. Repeatedly breaking of the needles results in having flaws in the required design. Regular maintenance of the machine and change of needle can help avoid this problem from recurring.

Skipping Of Stitches

Sometimes, the machine skips a stitch in the design, which results from the usage of blunt needles, inappropriate hand insertion, and the incompatibility of needles concerning the type of fabric. To avoid skipping stitches, replace the needle with the appropriate one that is also compatible with the fabric type.

Splitting Of Upper Threads

Sometimes, the upper thread gets split and breaks due to many reasons such as, inappropriate tension, inappropriate needle insertion, needle not suitable for fabric type or needle contains the burr. To avoid such a problem, check all these areas.

False Threading

Another common issue is the attachment of the fabric to the top thread, and the thread break gets entangled with the embroidery machines yet apparently there is no visible breakage.
For the aforementioned reason, it is necessary to identify the thread breaks and deal with the problem with appropriate solutions.

Excessive Tension

Tension is also an important area that needs to be considered. excessive tension can also cause thread breaks.
Check and ensure equal tension between the top and bottom thread. newer embroidery machine can be adjusted by changing the lower thread by hand while in the older machines you need to calibrate both upper and lower strands.

Damaged Or Old Thread

Avoid using old or frail threads as they are the cause of recurring thread breakage. Always use good quality threads to minimize loss of production and to make reliable stuff to meet company standards.

Conclusion

After identifying the problems that occur during the embroidery, you will be able to cope with the situation by implementing the appropriate solution. You can’t solve the problem without identifying the cause. Check our website and explore more information about embroidery on our website https://candlethreadusa.com/.