Small text embroidery can be daunting, but if we follow simple steps and take the necessary precautions it can be a breeze. These are the few hurdles that embroiders face, when dealing with small texts:
Complications With Small Embroidery Fonts:
Bird Nesting: Bird nesting occurs because there are so many stitches in one place.
Hard To Read: Too many stitches make the font look smaller and unreadable. This depends a lot on type of fabric being used. For example, cotton or fabric that have tendency to shrink makes the problem worse.
Holes: Needle penetrating many times near the same place increases the risk of cutting a hole in the fabric.
Here Are A Few Things That Can Help With Small Text Embroidery:
Needle Thread:
Use small needle 65/9 with 60 wt thread for 2 – 4 mm size text.
Always use ball point needle for knits and sharp point for woven fabrics.
Machine Speed:
Slow down your machine around 600 spm for nice and crisp results.
Bringing the speed down of your machine will result in less rebound pulling, and the stitching will be more even.
Fabric Type & Stabilizer:
Be sure to stabilize your fabric. The better the surface, the better the stitching!
Structured Caps: This can be achieved without stabilizer, but a layer of tearaway is recommended.
Pique, Knits Or Stretchy Fabrics: 2 – 3 layers of any cutaway stabilizer with water soluble topping.
Tip: When using a “no show” stabilizer, turn one of the stabilizer layers at an angle.
Woven Materials: Requires a layer of cutaway with a layer of tearaway backing OR only 1 sheet of tearaway.
Avoid Soft And silky fabrics They don’t have a lot of stability, and textured fabrics distort the letters. It is also best to avoid sheer fabrics, such as anything netting.
Lettering 2-4 mm: Water soluble topping is a must.
Digitizing:
It is best to choose the very basic fonts.
Fonts must have underlay. Using an underlay and less density will improve the results.
A center-run underlay is best for tiny fonts and aids them in sitting on top of the fabric.
Use a zigzag or edge run with larger and thicker fonts.
Knockdown stitches are a type of added underlay (this does not replace your fabric stabilizer) which looks like a tatami stitch and will knock down nap and fluff of textured fabrics and towels.
Never use edge run on small letters. There is not enough room for more.
Also for appropriate results, with 40 wt thread, no center-run underlay for 4mm size fonts; for 60 wt thread, we can add center-run underlay for 4mm size fonts.